DOMAINS
Cement Industry
Vasundara Malaysia has extensive experience in Cement projects. We have worked with various OEMs and have provided complete turnkey solutions for the industry.
We provide complete solutions for Cement and support customers in local or global delivery of the projects with efficient project management.
We offer solutions for complete cement plant or for individual sections for upgradation or maintenance of Kiln, Clinker, Cement, Raw and Coal mills, Weigh feeders, bag filters, Stacker/Reclaimer etc.
In the cement plant process, we have capability to provide complete EIA solutions for the entire plant or for individual sections for new and upgradations. From beginning process of Limestone Crushing, Stacker/ Reclaimer, Crushed Limestone and Additive Storage, Raw Material Drying & Grinding, Raw Meal Homogenizing & Kiln Feed System, Pyro-Processing System, Clinker Storage & Transport, Coal Grinding System, Coal Firing Section, Clinker Grinding in Closed Circuit Ball Mill, Cement Mill Hag Section, Cement Storage and Transport, Packing and Loading
We provided complete Electrical, Instrumentation and Automation Solutions with
- DCS systems
- PLC Systems
- Drives – Cabinet and Chassis Unit (LV and MV)
- Motors
- Motor Control Centers (MCC) – drawout, non drawout, Intelligent MCC with approvals
- Electrical Control Panels with approvals
- CEMAT
Electrical Engineering
- Engineering and building of MCC / PCC
- Non drawout / drawout type
- Intelligent MCC
- Drive Panels
Instrumentation
- Selection of Instruments
- Preparation data sheets
- Loop diagrams
- Procurement and Delivery
- On-site instrument assembly
- Loop testing, calibration, and synchronization
- Installation, field wiring
- Commissioning
Control and Automation
- Functional analysis
- Control design
- Communication Design
- Panel building
- DCS/PLC/SCADA programming
- Communication implementation
- Report generation
- Commissioning
- Field trials
- Production management, traceability
- Performance improvement
- Industrial data processing
Condition Monitoring
Your machines experience extremely harsh environments and prone to wear and tear. The challenge is identifying the source of the problems and rectifying before they get significant and stressful enough to force unplanned shutdowns causing inconvenience and financial losses.
Online condition monitoring helps collect data and provide precious insights which can save you substantial time and money. Online Condition monitoring include but not limited to bearing monitoring, misalignment monitoring, axial balance, hydraulic thrust device monitoring, kiln drive monitoring etc. With these services you can reduce wear on rotating parts, improve component life, identify leaks, etc. You can also get to the bottom of kiln problems and react quickly to signs of hot spots and refractory failure.
We provide complete solutions for Cement and support customers in local or global delivery of the projects with efficient project management.
Energy
For energy generation facilities (including hydro-electric power stations), Vasundara Malaysia offers EIA solutions and work on HV/LV facilities.
Our scope would be Design/Engineering/Supply/Erection of following items.
- From 11KV/6.6KV substation/ RMU Unit
- Transformers/PCC/MCC/MLDB/WDB/LDB/JB’s
- Complete Automation systems/ field instruments and its hook up
- Cables trays and accessories
- Power/Control Cables and accessories
- Earthing/ Lightning / Plant lighting
Electrical engineering:
- Switchboards
- Transformers
- Frequency converters
- Standby units
- Lighting systems
- Wiring
Renewable (Solar) Energy:
- Complete Project Cycle
- Plant Design
- Engineering Supply
- Procurement & Construction
- Installation & Commissioning
- Testing & Maintenance (all plant electrical, control and instrumentation systems)
- Remote Online & Offline Performance Monitoring & Reporting
Measuring and Control technology:
- Field devices
- Software & hardware controller
- Field bus
- Small piping
- Air distribution boxes
- Transmitters
- Fire alarm systems
- Video technology
Automation:
- PCS7 based flexible library MFL
- Centralized or decentralized configuration
- Integration of standard or fail-safe periphery
- Simple or complex diagnostic function
- Compliance with current power
- Plants norms
Emission control:
- Complete emission monitoring systems according to law
- Integration of other measuring components via I/O-cards
- Self-explaining, continuous operation
- Calibration without test gases
- Remote control and operation via PC-network
- PC-support of periodical emission report
We undertake projects with various scope from Design, Engineering, Supply, Erection and Commissioning.
Metals
We have vast experience in multiple areas in Metals domain
- Coke Oven – EIA solutions for Horizontal and Vertical Coke oven with Waste heat recovery Boiler (WHRB).
- Ferro Alloy –Solutions for Ferro Alloy operations. Submerged Arc Furnace.
- Steel Melt Shop (SMS) – EIA Solutions forHMDS (Hot Metal Desulphurization Station), Water Circulation system (WCS) for Caster unit, Torpedo Tilting units, Beneficiation Plant.
- Cold Roll Mill (CRM) –EIA solutions including complete unit erection and commissioning, KR Desulphurization
- Hot Strip Mill (HSM) –EIA solutions including complete unit erection and commissioning, Upgradation of Torch cutting machines (TCMs-3 units)
- Mini Blast Furnace (MBF) –EIA Solutions including complete unit erection and commissioning, PCI ( Pulverized Coal Injection), IA solution in High Line Conveying System in Blast Furnace.
- Sinter Plant – EIA Solutions including complete unit erection and commissioning.
- Dedusting Unit – EIA Solutions including complete unit erection and commissioning.
- Copper wire drawing machine
Vasundara engineers have vast experience in Metals Industry. Contact us for your projects.
Pharma
Generation, storage and distribution (including sub-loops) of clean utilities:
- PW
- WFI
- Clean steam
- Clean compressed air
- Clean gasses
Process units:
- Pilot plants
- Cleaning stations & booths
- Ozone sanitization
- Thermal sterilization
- Media & buffer preparation
Plant utilities/HVAC:
- Production and distribution of plant utilities
- Hot/cold water
- Soft water
- Solvents
- Effluents/sewer systems
- Steam/condensate
- Glycol
- HVAC
- HVAC design; AHU’s, ducting, etc.
- Clean room HVAC
Process skids:
- CIP/SIP skids
- Heating/cooling skids
- Filter skids
- Pump skids
- Decontamination skids
- Purification skids: UF, chromatography, etc.
- Bioreactors and fermenters
- Mobile vessels
Plant Automation:
- Building management software/Monitoring software
- Utility automation
- GxP critical automation
- Tools to report energy efficiency of components, equipment, and complete systems
- Optimization of HVAC installation (innovative HVAC library)
Plant IT:
- S88/Batch design
- Design philosophy
- Standard for designing/programming batch processes
- Recipe management solution
- Downtime management/OEE
- Data historian application
Pharmaceutical Environment:
- Clean rooms/Laboratories
- Production clean rooms
- R&D laboratories
- QC laboratories
Scale up laboratories
Call us to know more
Automotive and Heavy Engineering Industries
We along with our partners provide the following manufacturing solutions
- Special Purpose Machines
- Welding Solutions
- Jigs and Fixtures for VMC, HMC and SPMs
- Handling applications
- Robotic applications
- Transfer lines and assembly lines
- Measurement and Detection Systems
Robotics
Vasundara Malaysia has expertise in various Robotic applications. We conceptualize and provide robotic solutions in the followings:
- Material handling
- Pick & Place applications
- Welding applications
- Ladling applications
- Pouring applications
- Deburring application
With us, the project is handled on a turnkey basis including
- Design of jigs and fixtures required for the solution
- Robot procurement and integration
- Configuration
- Programming of the robot by simulation, path tracing, path programming
- Interlocks with external systems
- Operation prove-out etc.
We can work with robots of Kuka, Fanuc, Mitsubishi, Yaskawa, Panasonic and ABB
Retrofitting and Reconditioning of CNC Machines
Retrofitting
Do you have a mechanically good machine but an obsolete CNC control system? We are experts in upgrading/retrofitting complete CNC systems.
A CNC retrofit upgrades the control system, the servo motors, spindle motors and drives, measuring devices (Encoders and Scales), Cables, I/O modules, Operator panel/HMI etc.
Advantages of retrofitting:
- Costs significantly lesser to a new machine
- Reduces operating and maintenance cost
- Increases productivity
- Saves energy
Scope of Retrofit:
- Complete dismantling of old electrical control panel, CNC systems, Drives, Motors and Measuring devices.
- Complete dismantling of machine wiring where needed
- Supply of New control panel where needed
- Installation of CNC systems, Axis and Spindle Motors and Drives
- Software development and Commissioning and prove out.
Reconditioning
We offer re-conditioning of old machines & worn-out machines.
Prior to the re-conditioning, we assess the status of the machine and mutually decide the scope of work for the re-conditioning.
Benefits of Reconditioning:
- Increase of machine lifetime by several years.
- Saving of immediate capital investment for procuring new machine.
- Introduction of new technology at lesser cost.
- Increased productivity & accuracies at lesser cost.
- Minimum production loss because of higher productivity.
Scope of Reconditioning:
- Complete dismantling, repair and replacement of all components, sub-assemblies, and accessories as per scope of work.
- Complete assembly of the machine after reworking, repair, and replacement.
- Works considered essential for efficient and trouble-free operation to achieve the specified productivity and accuracy after reconditioning.
- Supply of perishable and non-perishable spares covering complete range of mechanical, hydraulic, and electrical required for maintenance.
- Transportation of the machine from customer premises to our works for reconditioning and back.
- Inspection after completing reconditioning work.
System Integration
Since inception, System Integration has been a major part of our work, starting with Automation and over years acquiring expertise in complete EIA solutions.
As a general System integrator works, we have worked with multiple areas like Paper, Chemical, Pharma, F&B, Breweries, Distilleries etc. We have very good history of very successful project with all the Clients in which projects were very challenging and unique in nature.